Units for production of honeycombs
Currently, Ltd. AVV-100 produces two types of aggregates for the manufacture of honeycombs:
AVV-100
AVV-50
We offer advanced high-performance machines for the manufacture of quality honeycombs.
TECHNOLOGIKAL PROCESS OF MAKING HONEYCOMBS
Melted in the bath wax goes to the wax-cleaning bath, where it purifies from alien impurities and water. From wax-cleaning bath wax goes to the underdrum tub of the beltmaking machine and trapped by the outer surface of the nutrient drum which is intensively cooled with water, cools it with a thin film. When the drum rotates the film is cut with a knife, entered the cavity of pressing the boards, compressed and comes out of it a continuous waxy ribbon thickness 4,5 mm. Wax ribbon is cooled by water in a cooling bath, rolls by smooth rollers in a thin wax strip to a thickness of 1,0 ... 1,4 mm, and reels in the receiving bath.Rolls of thin wax ribbons are immersed in preparations for the bath, which softens before further processing at honeycomb rolling machine. Engraved rolls of this machine are put on the tape cell, and then it is cut with cutting mechanism into sheets and piled up on a rack stacking devices mounted on the honeycomb rolling machine.
EQUIPMENT FEATURES
This equipment, in contrast to the simplified technology, manufactured combs that satisfy all the requirements for it. This is possible due to the presence of special press cameras on the beltmaking machine and of gearbox on the honeycomb rolling machine.Due to passage of the wax through the press chamber, it condenses, and its composition is leveled along all edges outgoing wax ribbon. This leads to achieving the necessary strength, elasticity and firmness, which is of considerable practical value in setting honeycombs in the hive in the hot season and during pumping honey. At the exit from the press chamber, applying various inserts, you can get a wax strip width of 100 ... 280 mm.
History of development units dates from the end of the 19th century; their design is constantly being improved. For decades, the data sets were produced in the former Soviet Union only in our company and have proved their high efficiency throughout the USSR and the CMEA. Units issued 30-40 years ago, continue to work and now, having a high level of competitiveness in three key indicators: excellent quality of honeycombs, simplicity and reliability, relatively low cost.
These units are changable to a mass production of ordinary wax candles of various diameters, as well as for the production of special soft plates, used in medicine in prosthetic dentistry.
UNIT FOR MANUFACTURING HONEYCOMBS AVV-100
The complete unit for the manufacturing of honeycombs include:
1) BELT MAKING MACHINE AIV- 100
photo 1
picture 1
1 - reduction, 2 - body, 3 - tronsmissive, 4 - drive shaft of the smooth rolls, 5 - under drum bath; 6 - regulator of the wax level, 7 - drum nutritious, 8 - presing camera; 9 - cooling bath, 10 - smooth rollers, 11 - reception bath, 12 - motor, 13 - screw-jack.
General information:
water consumption - 50 liters per minute,
water temperature - +6 ... +16 C
water pressure - 0,15 (1,5) MPa (kg / sm2)
Dimensions, mm:
Length 2900
Width 900
Height 1250
Weight, kg 1450
| Productivity, kg / h | 80-100 |
| The width of the wax strip maximum | 280 mm |
| The thickness of the wax strip | 1,0-1,4 mm |
| Power of the electric motors, kW | 2,2 x 2 = 4,4 |
| Power of the underdrum bath heaters, kW | 0,8 x 2 = 1,6 |
| Power of the heaters of the pressing chombers/cameros, kW | 0,5 x 4 = 2 |
2) HONEYCOMB ROLLING MACHINE WITH PREPARATORY BATH
photo 2 photo 3
Specification of HONEYCOMB ROLLING MACHINE:
Productivity, kg / h 100
The width of the wax strip maximum 260 mm
Motor power, kW 1,1
Power of the heater of the cutting knife, kwt 0,3
Dimensions, mm:
Length 2010
Width 700
Height 1240
Dimensions of the preparatory bath mm in:
Length 900
Width 500
Height 800
Weight, kg 30
3) WAX MELTING BATH AIV-100
photo 4
Maximum consumed power
during the heating and melting, kW 10
Full capacity of wax, kg 300
Overall dimensions, mm:
Length 1230
Width 755
Height 800
Weight, kg 161
Wax melting bath can be made for individual order
4) WAX MELTING BATH
Maximum consumed power
during the heating and melting, 4,8 kW
Total capacity of wax, kg 80
Dimensions, mm:
Length 1540
Width 745
Height 450
Weight, kg 67
5) Preparatory bath
6) Stand for baths
7) Electrical cabinet
photo 5
At present the company offers a complete unit with two tape forming machines AIV-50 instead of one AIV-100.
Unit in this version comes with:
1. Tape forming machine AIV-50 2 pcs
2. Honeycomb rolling machine 1 pc.
3. Wax melting bath 2 pcs.
4. Wax cleaning bath 2 pcs.
5. Preparatory bath 1 pc.
6. Stand for bath 2 pcs.
7. Electric cabinet 2 pcs.
UNIT FOR MANUFACTURING HONEYCOMBS AIV-50
The complete unit for the manufacture of honeycombs includes:
1) Tape making machine AIV-50
photo 6
picture 2
1 - reduction 2 - body, 3 - transmissive, 4 - drive shaft of the smooth rolls, 5 - under drum bath; 6 - regulator of the wax level, 7 - nutritious drum, 8 - pressing camera, 9 - cooling bath, 10 - smooth rollers, 11 - reception bath, 12 - motor, 13 - screw-jack.
General information:
water consumption - 25 liters per minute,
water temperature - +6 ... +16 C
water pressure - 0,15 (1,5) MPa (kg/sm2)
Dimensions, mm:
Length 1700
Width 900
Height 1250
Weight, kg 800
| Productivity, kg / h | 40-50 |
| The width of the wax tape Maximum, mm | 280 |
| The thickness of the wax tape, mm | 1,0-1,4 |
| Power of the electric motor, kW | 2,2 |
| Power of the underdrum bath heater, kW | 1 |
| Power of the pressing camera heaters, kW | 0,5х2=1 |
2) HONEYCOMB ROLLING MACHINE
WITH PREPARATORY BATH ( photo 2, photo 3)
Specification of HONEYCOMB ROLLING MACHINE:
Productivity, kg / h 50
The width of the wax strip maximum 280 mm
Motor power, kW 1,1
Power of the heater of the cutting knife, kwt 0,3
Dimensions, mm:
Length 2010
Width 700
Height 1240
Weight, kg 300
Dimensions of the preparatory bath mm in:
Length 900
Width 500
Height 800
Weight, kg 30